Optical Discs Manufacturing Precision Global: No Dust Workshop In Include Rice Class Craft
CD · DVD · Blu-ray — From Glass Mother Disc To successful product Optical Discs 8Big Core Process
Independent No Dust Workshop · Injection Success Type · Splash Ray Plate Film · Light Study Class Product Control · Can and Vinyl Synchronized Production One-Stop delivery
Optical Discs Manufacturing8Big Core Process1Img Overview
full processin Independent No Dust Workshop In Complete — Temperature Wet Degree Eternal Set, Particulate matter strictly controlled Control, Right Pressure environment isolnation External Part Diart Dye
Process 01-02: From Number Word Trust No. To Metal Mold Edition
Optical Discsand Vinyl " Mother Disc " Concept Mutual Like But Technology Road Linedone Full different — Optical Discs Use Excited Lightin Light Cut Glueon Cut Log Micro Rice Class Pit Point, and Non Machine Cut Thrread Needle
Glass Mother Disc Production 🔬💿
Glass Mastering
Input Customer Provides Number Word Content Text Files ( CD: Red Book Audio/ISO · DVD: MPEG-2Vvideo/VOB · Blu-ray: H.264/H.265/BDMV)
1Block Through Pass Extended Precision Throw light Study Glass Based Boardtable Surface First Coat Cover1Layer Light Cut Glue.in Clean environmentin, high Precision Excited Light Bunch By Photo Number Word Trust No. Tunemake, in Spin Turn Glass Based Boardtable Surface exposure Light Cut Glue. Obvious Shadow After, exposurezones From Success Gentable Number Word Trust No."0"&"1" Micro Small Pit sequence.
Key Craft Ref Number:
- Glass Based Board: Light Study Class Fine Throw · Flat Surface Degree<1μm
- Pit Point Long Degree: CD 0.83-3.3μm / DVD 0.4-1.87μm / Blu-ray 0.149-0.597μm
- Track Way between Distance: CD 1.6μm / DVD 0.74μm / Blu-ray 0.32μm
Output Obvious Shadow Complete Glass Mother Disc → Delivery Enter Process02Electric Castmake Edition
Electric Castmake Board ⚡
Electrofroming
Input Process01product Out Glass Mother Disc
Glass Mother Disctable Surface First Splash Ray1Layer Very Thin Guide Electric Metal Layer, Then immerse in electrofroming tankin. Ni Leave Subin Electric Field Make Use Next Sink Accumulatein Mother Disctable Surface, Fine Sure Copy Pit Point 3Dimension From Appearance, From Success Metal Ni Edition. Through Pass Father→Mother→Stamper3Gen Copy Process, most End Gain Get Working pressing mold.
Key Craft Ref Number:
- Guide Electric Layer Thick Degree: about50-100nm
- Ni Edition Total Thick Degree: about0.3 mm
- Pit Point Copy Precision: Include Rice Class
- Stamper Use Longevcity Life: Number M-Number10MTime Injection
Output successful product Stamper → Safe Pack Enter Process03Injection Machine Mold Tool
Process 03-04: Optical Discs Success Type Two Big Core Step
Injection Success Type Give Optical Discs Physical Form&Trust No. Pit Point, Splash Ray Coating gives Optical Discs Light Study Anti Ray Capability — 2One Lack1Nto Can
Injection Success Type 🔥💿
Injection Molding
Input Process02product Out Stamper ( Safe Packin Injection Mold Toolin) + Polycarbonate ( PC) Original Material Grain
Polycarbonate pellsetsin Injection Machinein Quilt Add Hto Toabout320-340°C Melt Merge Status, high Press Note Enter Safe Pack Stamper Precision Mold Tool Cavcityin.PCMelt Bodyinhigh Press Next Fill Mold Tool And Fine Sure Copy Micro Rice/Asia Micro Rice Class Pit array. Injection Timeabout3-5Sec/Pieces.
Key Craft Ref Number:
- PCOriginal Materialetc. Class: Light Study Class Polycarbonate
- Injection Temperature Degree: 320-340°C
- Note Ray Press Power: 800-1500 bar
- Time: 3-5Sec/Pieces
- Based Pieces Thick Degree: CD/DVDabout1.2 mm · Blu-rayabout1.1 mm
Output Transparent PCBased Pieces ( Carry With Trust No. Pit Point · No Anti Ray Layer · Noble Nto Can Read Get) → Delivery Enter Process04Plate Film
Splash Ray Plate Film ✨💿
Sputtering/Metalliznation
Input Process03product Out Transparent PCBased Pieces
Transparent PCBased Pieceson Pit Point Carry With Trust No. Trust Info, But No Has Anti Ray Layer Rule Excited Light No Method Read Get. Splash Ray Plate Filmin True Space Cavcity Bodyin Enter Line — inhigh True Space&Lazytype Air Body Ring Situnation Next, Target Material ( Aluminum, Agorgold) Quilt Leave Sub Boom Hit, Metal Original Sub All Even Sink Accumulatein Based Piecestable Surface, From Successabout50-100nm Metal Anti Ray Layer.
Key Craft Ref Number:
- True Space Degree: <10⁻³ Pa
- Target Material: CD/DVD Via Normal Use Aluminum · Can Log Optical Discs Use Ag · High-End Edition Can Usegold
- Anti Ray Layer Thick Degree: 50-100nm
- Anti Ray Rate Need Seek: CD≥70% /DVD≥45-85%
Output Plate Film After Optical Discs → Delivery Enter Process05Protect Layer Coat Cover
Process 05-06: Protectand Visual Give
Protect Coat Coverfor Include Rice Class Anti Ray Layer Throughon " Armor ", Disc Surface Printing Giveeach Optical Discs unique special Visual Body Copy
Protect Layer Coat Cover 🛡️
Protective Coating/Lacquering
Input Process04product Out Plate Film Optical Discs
Splash Ray Plate Film After Metal Anti Ray Layer Only50-100nm Thick, Very Easily scratchedor Oxygenize. Protect Layer Coat Cover Stepin Optical Discs Anti Ray Layertable Surface Spin Coat1Layer UV Solidize Protect Paint, Through Purple External Light Photo Rayin seconds In Solidize From Success Firm Hcard Transparent Protect Layer, Prevent Stop Anti Ray Layer Physical daimage&ize Study Invade Etch.
Key Craft Ref Number:
- Coat Cover Method: Spin Coat ( Spin Coating)
- UV Paint Type: Purple External Solidize Acrylate
- Solidize Time: 1-3Sec
- Protect Layer Thick Degree: about5-10μm
Output Protect Layer Solidize Optical Discs → Delivery Enter Process06Disc Surface Printing
Disc Surface Printing 🎨💿
Disc Printing
Input Process05product Out Coat Cover Protect Layer Optical Discs
Disc Surface Printingin Optical Discs Protect Layer Externaltable Surface Printing Pattern, Text, Logoetc. Visual Content. CGN Support3 types Main Need Printing Method:
Printing Ref Number:
- ①Section Print highest6color · color Color Full&Degreehigh · suit Together Large Volume
- ②screen print highest8color · Min Distinguish Rate Morehigh · suit Together Photo Pieces Class Img Image
- ③UV Number Code Printing Full Color CMYK · Support Can Var Number Data ( Numbering/Pieces Personalized Pattern)
Output Printing Complete successful product Optical Discs → Delivery Enter Process07Trust No. Quality Control
Process 07-08: Trust No. Quality Verifiableand successful product Packaging
Optical Discs Quality Nto Only visible ( Disc Surface Printing/External View) More See Nto See ( Trust No. Quality/Error Code Rate) — CGN Through Master Toolize Check Test Ensure each Optical Discs Can Quilt Right Sure Read Get
Trust No. Quality Control 📊🔍
Signal Quality Control
Input Process06product Out Complete Printing Optical Discs
Trust No. Quality Controlis Optical Discs Manufacturingmost Key Product Control phase. CGN Use Professional Optical Discs Min Analysis Master For Draw Sample Optical Discs Enter Line Full Surface Trust No. Quality Test, Check Test Error Code Rate, Shake Motion, Anti Ray Rateetc. Ref Number.
CD Check Test Project:
- C1Error Code Rate: No.1Class Correct Wrong Before Error Number · Standard: each Sec<220
- C2Error Code Rate: Section 2Class After correction still No Method Recover Complex Error · Standard: ≤0
DVD Check Test Project:
- PIError Code Rate: In Code Parcity check Error · PI Sum8Standard: <280
- POError Code Rate: External Code Parcity check Error · POStandard: =0
Output Quality Together Grid Optical Discs → Delivery Enter Process08Packaging
Packaging Enter Box 📦
Packaging & box ing
Input Process07Qqualcity Together Grid Optical Discs + Printing Complete Packaging Thing Material
CGN Support All Major Optical Discs Packaging Solution. If Customer Same Time Order Buy Vinyl Records, Optical Discs successful productin This Step Can Direct Connectand Vinyl Records Together Flow Enter A Unified set Together Packaging phase.
Packaging From Style:
- Jewel Case Standard Transparent CDPieces · Cclassicstyle
- DVD Case Standard black DVDPieces
- Digipak paper Qual Fold Stack Packaging · in High-End
- Custom Gift Box Limited Edition · Can and Vinyl Recordsset Together
Output successful product Optical Discs Packaging Complete → Enter Store → Global Llogistics Send Transpoart
CD · DVD · Blu-ray: 3 types Format Key Technology Difference
Same Sampleis " Optical Discs ",3 types Formatin Pit Pointsize Inch, Excited Light Wave Long, Exist Storecap Volume&Manufacturing Precisionon Significant difference — CGN product Line Coverage All3 types Format
| Forvs Dimension Degree | 💿 CD | 📀 DVD | 🔵 Blu-ray |
|---|---|---|---|
| Exist Storecap Volume | 700MB ( Audioabout80 minutes) | 4.7GB ( Order Layer) /8.5GB ( Double Layer) | 25GB ( Order Layer) /50GB ( Double Layer) |
| Read Get Excited Light Wave Long | 780nm ( Red External) | 650nm ( Red Light) | 405nm ( Blue Purple Light) |
| Pit Pointmost Small Long Degree | 0.83μm | 0.4μm | 0.149μm |
| Track Way between Distance | 1.6μm | 0.74μm | 0.32μm |
| Based Pieces Thick Degree | 1.2 mm | 0.6 mm×2Glue Together | 1.1 mm ( Include0.1 mm Coverage Layer) |
| Manufacturing Precision Need Seek | ★★★ | ★★★★ | ★★★★★ |
| No Dust environment requirement | high | Morehigh | Veryhigh |
| CGN Support | ✅ Full Coverage | ✅ Full Coverage | ✅ Full Coverage |
for Whatin CGN Same Time Production Vinyl&Optical Discs?
Global Big Multi Number Vinyl Factory No Has Optical Discsproduct Line, Big Multi Number Optical Discs Factory Nto Do Vinyl — CGNis Very Few Number Two One Simultaneous Equipped Manufacturing businesses
Cord Same Value Description
Limited Edition Album Products Beyond From Beyond Lfan Direction " Multi Media Introset Together " Release — 1sets Productsin Same Time Package Includes Vinyl Records ( Save+Master Style Feel), CD bonus disc ( Easy Carry+Simultaneous Captype). Traditional Mold Style Next, Customer Need Min Other Find Vinyl Factory&Optical Discs Factory next order, Two Edge Independent Production, Independent Product Control.
CGNin Same1Ffactoryzone In Complete Vinyl Pressing+Optical Discs Manufacturing+Sealsets Printing+set Together Packaging full process:
- A Unified Production: Vinyl&Optical Discs Synchronized Production · Progress Together · Nto Existing " Vinyl Do Goodetc. Optical Discs "
- A Unified Product Control: Same1Product Control System Next Check Test All Set Pieces · Standard1To · Ask Question Can Chcase Trace
- Packaging Together Flow: Optical Discs successful product Direct Connectand Vinyl Records, Lyrics Book, Merchandise Together Flow Enter Gift Box
- Order1Window Port: Customer Only Need For Connect A Project Manager · All Set Pieces One-Stop Complete
- Shrink Shoart Total Lead Time: Vanish Divide Multi Supply businesses coordination Wait · Total Lead Time Can Shrink Shoart2-4Week
| Dimension Degree | Traditional Min Scatter Mold Style | CGN One-Stop Mold Style |
|---|---|---|
| Supply businesses Quantity | Vinyl Factory+Optical Discs Factory+Packaging Factory=3Some | ✅ 1Some |
| Production coordination | 3Dir Independent Production · Interactive Mutual Wait | ✅ A Unified Production · Synchronized Push Enter |
| Product Control Standard | Each Factory Standard Not1 | ✅ A Unified Product Control System |
| in between Transpoart Lose | Vinyl→Packaging Factory+Optical Discs→Packaging Factory | ✅ Same1Ffactoryzone · Zeroin between Transpoart Lose |
| Ditch Via Success This | For Connect3 Pieces Window Port · Anti Complex coordination | ✅ Order1Project Manager |
| Amount External Lead Time | +3-6Week ( coordination+Transpoart Lose+Together Flow Wait) | ✅ Zero Amount External Lead Time · Direct Connect Together Flow |
No Commentis Order Unique CD/DVD/Blu-ray Project, Stillis" Vinyl+Optical Discs " Limited Editionset Together Products — CGNin Same1Ffactoryzone In Complete All Manufacturing&Packaging, One-Stop delivery
From Glass Mother Disc To successful product Enter Box,8Big Process full processin No Dust Workshop In Complete. Learn Quoteand Lead Time, or Request Sample Relative Self Verifiable Quality.
Related Page Surface Navigation
Production Time: Standard CD/DVD Production Timeabout7-15 Pieces Working Day, Blu-ray Factor Precision Need Seek Morehighabout15-25 Pieces Working Day. As Need Add Urgent Production Can Contact Guest Service Confirm.
MOQ: CD/DVD Standard MOQofr300 Pieces min, Blu-rayofr500 Pieces min. Small Volume Order Can Use UV Number Code Printing Solution.
Text Files Equipped: Audio Text Files Suggestion Provides WAV/AIFFNo Damage Format, Video Text Files Suggestion Provides Pro Res/DNx HDMaster. Printing Text Files Please Provides AI/PSD/PDF Arrow Volume Format.
Product Control Standard: All Optical Discs All Through Professional Min Analysis Master Check Test, Symbol Together Red Leather Book/Orange Leather Book Standard, Ensure Wide Pan Equipment Simultaneous Captype.