A Vinyl Records born:
From sound To Physical 10Way Process
CGN full process Transparent Male Open — Audio Mother Disc Cutmake · Electric Cast Ni Edition · PVCHto Press · Special Processes Processing · Quality Control Test Play · Sealsets Printing · Packaging Enter Box
10 Big Core Process in Same1Ffactoryzone In Hang Direct be integrated Complete · 3Months delivery · 300 Pieces Pieces Order
10 Big Core Process1Img Overview
From Audio Text Files To successful product Enter Box — Each Step Allin CGN Same1Ffactoryzone In Complete
Process 01-03: From sound To Metal Mold Edition
1Cut From Audio Text Files Start — Mother Disc Cutmake Decision Set Record Upper Limit of Audio Quality, Electric Cast Ni Edition Decision Set Mass Production1Totype
Mother Disc Cutmake
Mastering/Lacquer Cutting
Cut Pattern eengineer Will Customer Number Word Audio Text Files Throughhigh Precision Cut Thrread Car Bed ( Lathe) Turnizefor Physical groove Trust No.. Cut Thrread Needleinhigh Quick Spin Turn Paint Disc ( Lacquer Disc) table Surface Cut Out Gentable sound Wave From Spiral groove. This1Step Direct Connect Decision Set Record Upper Limit of Audio Quality — groove Deep Degree, Wide Degree&Precise spacing For Should Audio dynamic range Around, Frequency response&Stand Body Sound Min Leave Degree.
- Paint Disc Material: Aluminum Based Bot+Niterize Fiber Dimension Paint Layer
- Cut Thrread Car Bed Precision: Asia Micro Rice Class
- Support33⅓RPM/45RPM/78RPM
- Support7"/10"/12" Specifications
- Canselect DMMDirect Connect Metal Mother Disc Craft
Electric Cast Ni Edition
Electrofroming/Galvanics
Paint Disctable Surface First Spray Plate1Layer Very Thin Ag/Ni Guide Electric Layer, Then immerse in electrofroming tankin.in Electric Solution Liquidin, Ni Leave Sub Gradual depositionin Paint Disctable Surface, From Success A Fine Sure Copy groove Trust Inof Metal Ni Edition. Electrofroming process3Gen Copy: Father ( Sun Mold) → Mother ( Yin Mold) → Stamper ( Working Mold Edition).each Mother Can Electric Cast Multi Pieces Stamper, Ensure Large Volume Production 1Totype.
- Electrofroming tank temp Degree Precision Controlmake
- Electric Flow Dense Degree All Unifromcity
- Ni Edition Thick Degreeabout0.3 mm
- groove Copy Precision Asia Micro Rice Class
- each Mother Canproduct Life Multi Pieces Stamper
Mold Edition Check Test
Stamper Inspection
eachsets Stamperin Right Styleon Machine Pressing Before Be Card Through Strict Grid Check Test: Use Microscpope inspection of continuous groovestype, Has No Defect; Test Volume groove Deep Degree&between Distanceis No Symbol Together Specifications; Check Test Stamper Integrated Body Flat Surface Degree&Bias Center Rate; Pressing1-3 Pieces Test Version Sent for Playback to Verify Audio Quality. Test Edition Through After Dir Canbatch volume Production.
- Groove microscpopic inspection ( No Judgment Thrread/Gross Stlab/Air Bubble)
- groove Deep Degree/between Distance Test Volume
- Stamper Flatness Dsetection
- Eccentricity dsetection ( Center Hole Precision)
- Test Edition Pressingand Test Play Verifiable
Process 04-05: From PVCOriginal Material To Vinyl Records
This is Vinyl Records Manufacturingmost Tool Physical impact ofrce phase — 150°Cwithin high Temperature,100 ton press power, PVCbiscuit in seconds In Quilt Pressing Success bearing sound groove Physical Record
PVCConfigure Material
PVC Compound Preparnation
PVCOriginal Material By Fine Sure Configure Dir Mix Together — Standard black Record Use Charcoal Blackingcolor PVCGrain Grain; Colored Vinyl Rule Use Nto Include Charcoal Black Transparent PVCBased Bto Add Enter different Colors ingcolor Agent. Mix Together After PVCGrain Grain Through Squeeze Out Machine Add Hto Mergeize, Squeeze Out Successabout150-170g " Bdiscuit " ( Bdiscuit), each Block Bdiscuit For Shouldone Record Use Volume. Bdiscuit Major Volume Precision Direct Connect Shadow Respond Record Thick Degree All Unifromcity&Playback Quality.
- Standard Major Volume: 130g ( Standard Edition) /150g/180g ( Major Volume Disc·Audiophile Class)
- Colorsselectitems: Standard Black/Transparent/Realcolor/Half Transparent/Fluorescent/Glow-in-the-Dark/Glitter Mix Enter
- Squeeze Out Temperature Degree: about150-160°C
- Bdiscuit Major Volume Precision: ±2g
Hydraulic Press
Hydraulic Hto Pressing
This is Vinyl Records Manufacturing Core phase. Hydraulic Press Machine on Next Mold Tool Each Pack1Surface Stamper, Pre Hto PVCBdiscuit Place At Two Surface Tagspaper between Put Enter Mold Tool Center. Machine Tool Together Mold,150-170°Chigh Temperature&100 ton press power Will PVCBdiscuit Msoment between Press Show, Same Time Will Stamperon Micro Rice Class groove Trust Inof Fine Sure Press Print To PVCtable Surface, Tagspaperin Hto Press Pass Processinand PVC1Bodyize Melt Together.
- Pressing Temperature Degree: 150-170°C
- Together Mold Press Power: 100 ton Within
- Together Mold Time: about25-30Sec
- Cold But Water Temperature: 15-20°C
- Mold Tool Temperature Degree Precision: ±1°C
- Multi Stand Press Pieces Machine Can And Line Transpoart Turn
Process 06: Special Processes Processing
— CGN Core Differenceize Step
This is Standard Vinyl Records&CGN Scarcity Craft Products Min Water Ridge — Liquid Vinyl, Holographic Vinyl, Shaped Vinylin This Stepin born
Standard Vinyl Recordsin Process05Complete Hto Press After Direct Connect Enter Process07Fix Edge.and CGN 8 types Special Processes Products Needin This Stepin Through Cal unique special Attach Add Processing — These Step Rightis Global Big Multi Number Factory No Method Provides.
Liquid Vinyl ( Liquid Filled Vinyl)
- Pressing Twpo Pieces Ultra-Thin Transparent PVCRecord Disc Surface ( on Disc+Next Disc)
- in Next Discon Note Enter Pre Configure Good colored Liquid
- Willon Disc Fine Sure For Pos Coverage
- Edge Cause Hto Seal Dense Together
- Dense Seal Completsetype Test
for What Hcard Do: Need Pro Use Transparent PVC material Material · Need Pro Use Hto Seal Equipment&Work Pack · Liquid Configure Dir Need Long-term Stable Set · Dense Sealtype Need Seek Veryhigh · Global Only Very Few Factories Have Stable Mass Production Capability
Holographic Vinyl ( Holographic Vinyl)
- std Equipped Full Inof Grating Mother Edition ( Include Micro Include Rice Class Derive Raystruct Institutions)
- Full Inof Gratingstruct Institutionsin Hto Press Pass Processinand Audio groove Synchronized Press Print To PVCtable Surface
- Pressing After Check Full Inof Effect Completsetype&All Unifromcity
for What Hcard Do: Full Inof Grating Mother Edition Production Gate Threshold Veryhigh · Need Will Derive Raystruct Institutionsand Audio groovein Same1table Surfaceon Total Exist · Hto Press Ref Number Need Needle For Full Inof Craft Order Unique Tune Test · Global Few About No Has Factory Provides This Craft
Shaped Vinyl ( Shaped Disc)
- Roto Data Customer Provides Design Img Open Send Custom Steel Mold
- Standard12" Circle From Record Right Normal Hto Press Complete
- Use Custom Steel Moldin Punch Cut Machineon Will Circle From Record Punch Cutfor Target Mark Outline
- Punch Cut Edge Causepeople Precision deburring
- Check Outline Precision&Edge Cause Quality
for What Hcard Do: each Design All Need Independent Open Send Steel Mold · Steel Mold Precision Direct Connect Decision Set successful product Quality · Need Review Estimateeach Design Playback Can Linear · Global Function Stable Set Mass Production Factory Bend Point Can Number
Process 07-08: Fine Fixand Quality Verifiable
Each Record Out Factory Before All Must Be Card Through Target Check&Test Play Double Major Verifiable
Trimming and deburring
Trimming & Deflashing
Hto Press After Record Edge Cause Will Has Overflow Out PVCGross Edge ( Flash), Need Through Self Motion Fix Edge Machineor Handmade Fine Fix Will Multi Remainder part Go Divide, Use Record Edge Cause Light Smooth Circle Moist. Shaped Vinyledge trimming especially requires manual refinement — Each Paragraph Shaped Outline All Be Card Careful Fine Remove burrs and Ensure Edge Cause Nto Cut Hand.
- Standard Record: Self Motion Fix Edge Machine · Spin Turn Knife Head Fix Edge
- Edge Cause Male Different: ±0.3 mm
- Shaped Vinyl: people Work Fine Fixfor Main
- Gradually Pieces Check Outline Precision&Edge Cause Light Smooth Degree
Quality Control Test Play
Quality Control & Test Play
each Record Be Card Through Double Major Quality Verifiable: ① Gradually Disc Target Check — in Pro Use light Next Check Disc Surface Has No Air Bubble, Plan Mark, Mixed Qual, Bias Center, groove Lack Trap, Tags Bias Move; ② Draw Check Test Play — Bybatch Time Draw Get Samplein Professional Prison Here Equipmenton Full Track Test Play, Check Checkis No Has Explode Sound, Jump Needle, Lost True, Bto Noise Strange Normal. Special Processes Products Need Amount External Check Each Self Special Quality Point Mark. Nto Together Grid Product100% Obstruct Cut, Nto Flow Enter Next Process.
- Disc Surface Check Test: Air Bubble/Plan Mark/Mixed Qual/color Different
- Few What Check Test: Bias Center Rate/Tilt Track Degree/Thick Degree All Unifromcity
- Tags Check Test: Pos Place/Clear Degree/Attaching Power
- Audio Check Test: Explode Sound/Jump Needle/Lost True/Bto Noise/String Sound
- Liquid Vinyl Amount External: Dense Sealtype/Liquid Volume/Liquid All Unifromcity
- Holographic Vinyl Amount External: Derive Ray All Unifromcity/Light Score Completsetype
- Shaped Vinyl Amount External: Outline Precision/Edge Cause Safe Fulltype
Process 09-10: From Printing To successful product Enter Box
CGN 1Bodyize Packagingproduct Line Lset Sealsets Printing&Packaging Assembly No Sew Hold Connect At Pressing Processof After — Nto External Pack, Notin Turn
Sealsets/Disc Surface Printing
Sleeve & Label Printing
CGN Self Has Printingproduct Line Synchronized Complete Two Cat Printing Any Services: ① Record Tags — Center Tagspaper Printing (in Process05Hto Pressof Before Already Complete Printing); ② Sealsets/In Page/Poster/Lyric Book — Usehigh Precision Multicolor screen print Machine Printing Sealsets External Surface, In Page, Lyric Book, Poster, Stickeretc. Allpaper Qual Thing Material. CGN Printing Capability Coverage CMYK4color Tohighest8color Procolor Printing, Support Pantonecolor Card Fine Sure color configuration, Gold Foil Stamping/Silver Foil Stamping/Iron Color Rainbow, UV Spto Coating, Press Thrread/Hit Convex, Floating, Laserpaperetc. High-End Print After Craft.
- highest8color screen print · Pantone Procolor
- Gold Foil Stamping/Ag/Color Rainbow · UV Spto Coating
- Press Thrread/Hit Convex · Floating · Laserpaper
- Mold Cut Shaped Sealsets · Open Window Sealsets
- color Color Precision Delta E≤3
Packaging Enter Box
Packaging & box ing
Product Check Together Grid Recordand Printing Complete Sealsetsin Packagingproduct Lineon Together Flow. Standard Process: Record Put in anti-static In Bag → Connect Same Lyric Book/Posteretc. Attach Pieces A Put Enter Printing Sealsets → Through Hto Shrink Film Packaging Machine Dense Seal → End Check ( Item Code/External View/Major Volume) → Pack Enter Transpoart Losepaper Box → Stick Transpoart Lose Tags → Enter Storeor Direct Connect Enter Llogistics. Limited Edition&Luxury Gifts Rulein Handmade Hardcover Standon Gradually Pieces Assembly — Figures/Certificate/Numbering Cardetc. Gradually1Put Enter Custom Gift Box → Gradually Pieces Target Check → Packaging Complete.
successful product Just Thrread
Standard Process vs Special Processes: Difference Step1Target Then
CGN 8 types Special Processesin Standard10Step Process Basicon Each Has unique special Step — With Next Forvs Img Clear Displayeachtypes Craftin Which Pieces phase " Min Fork "
| Process | Standard Vinyl | Liquid Vinyl | Holographic Vinyl | Shaped Vinyl | Colored Vinyl/Spray Splash | Picture Disc |
|---|---|---|---|---|---|---|
| 01 Mother Disc Cutmake | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard |
| 02 Electric Cast Ni Edition | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard |
| 03 Mold Edition Check Test | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard |
| 04 PVCConfigure Material | Standard Black | ⭐ Transparent PVC×2 | Standard/Transparent | Standard/colored | ⭐ Multicolor Configure Dir | ⭐ Include Draw Surface Printing Layer |
| 05 Hydraulic Press | ✅ Standard | ⭐ Double Disc Min Other Pressing | ⭐ Include Full Inof Mold Edition | ✅ Standard Circle From Pressing | ✅ Standard | ✅ Standard |
| 06 Special Processing | — Jump Pass | ⭐ Note Liquid+Hto Seal Dense Together | ⭐ Full Inof Effect Check Test | ⭐ Steel Mold Punch Cut Shaped | — Jump Pass | — Jump Pass |
| 07 Fix Edge | ✅ Standard | ✅ Dense Seal After Fix Edge | ✅ Standard | ⭐ people Work Fine Fix Outline | ✅ Standard | ✅ Standard |
| 08 Quality Control | ✅ Standard | ⭐ +Dense Sealtype Test | ⭐ +Derive Ray All Unifromcity | ⭐ +Outline Precision | ✅ Standard | ✅ Standard |
| 09 Printing | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard | ✅ Standard |
| 10 Packaging | ✅ Standard | ✅ Standard | ✅ Standard | ⭐ Shapedsuit Configure Packaging | ✅ Standard | ✅ Standard |
⭐ = and Standard Process different Difference Step · — = Should Process Notsuit Use
full process Product Control: 10 Pieces Process · 7 Pieces Check Test Point
CGN Product Control is nto " most After Check Check1Next " — but rather Go Through From Mother Disc To Packaging Each pc phase
| Point Numbering | Check Test Pos Place | Check Test Content | Verdict Set Standard |
|---|---|---|---|
| QC-1 | Process01After | Cut Thrread Paint Disc Target Check + Test Here | groove Connect Continusetype · Sound Quality Initial Trial |
| QC-2 | Process03 | Stamper Check Test + Test Edition Pressing | Groove microscpopic inspection · Test Edition Test Play Through |
| QC-3 | Process04 | PVCConfigure Material Check | Colors1Totype · Bdiscuit Major Volume Precision±2g |
| QC-4 | Process05After | First Pieces Check Test | eachbatch Time First Pieces Record Full Check Through After Dir Canbatch volume |
| QC-5 | Process06After | Special Processes Proitems Check Test | Liquid Dense Sealtype/Full Inof All Unifromcity/Shaped Outline Precision |
| QC-6 | Process08 | Gradually Disc Target Check + Draw Check Test Play | Target Check Through Rate≥98% · Test Play Together Grid Rate≥99% |
| QC-7 | Process10 | End Check | Item Code/External View/Major Volume/Packaging Completsetype100% Pass Check |
Learn CGN Complete Production Process — From Mother Disc Cutmake To successful product Enter Box,10 Big Process,7 Pieces Product Control Point,8 types Special Processes, Allin Same1Ffactoryzone In Hang Direct be integrated Complete. 3Months delivery,300 Pieces Pieces Order.
No Comment You Need Standard Vinyl Stillis Liquid/Full Info/Shapedand Other Special Processes Products, CGN Production Process All Alreadyfor Youstd Equipped Just Thrread.